Today's announcement follows a successful demonstration project that began in July 2021 to collect plastic waste from the community through . Plant nurseries, car washes and pool supply companies have all called Kozachiks office to inquire about the program. Any project made from ByBlock can be disassembled and repurposed (with the same strength and quality) easier than any other building material. The plastics used to create ByBlocks dont even need to be cleaned or sorted, reducing the energy that goes into production. For Star subscribers:A state water board agreed Tuesday to start talks with company that wants to build a $5.5 billion desalination plant in . Those blocks have been used to construct four new benches at Himmel Park, while pre-ordered blocks were used for a trash enclosure at the Old Pueblo Community Center and to construct two benches in the San Gabriel neighborhood the first ever ByFusion project in Arizona. A startup company in Los Angeles, California has devised an ingenious way to put all that plastic waste to good use. bobvila.com - Katie Flannery. Called "ByBlocks,". Each is a kaleidoscope of single-use plastic. Weve tried other companies for recycling for years, and they couldnt take it because of glue or adhesive, and ByFusion was like the perfect opportunity. ByFusion uses their proprietary system of utilizing only steam and compression maximizes these traits by processing any kind of recovered plastic waste into ready-made building materials. By Savannah Sher | Published Mar 17, 2022 10:14 AM. Peter Lewis is sailing his yacht around the Mediterranean. No glues or adhesives, no crack or crumble, zero-waste process, no specialized labor required. So, ByBlock saves you time, money, and energybut were sure you still have a few questions. ByFusion RePlast blocks are made from recycled plastics that are heated and compressed using ByFusion systems. If you enjoyed this story, check out this engineer whos making fishing boats out of plastic bottles. Using super-heated water, the plastic is then simply compressed and shaped into durable bricks. Sunset seen from East Roger Road near the University of Arizona Campus Agricultural Center on July 1, 2022. We have been working hard over the past several years to develop an innovative system to help the recycling industry address the plastic waste crisis by being able to recycle plastics that were previously considered unrecyclable, CEO Heidi Kujawa told Manufacturing. Normal Weight Concrete Block Regular These normal weight blocks provide durability These normal weight blocks provide durability and low maintenance. The bricks made by the Byfusion Machine could serve a variety of purposes, from landscaping walls to shock absorbers behind crash barriers . Although they are made from 100% plastic waste, their strength is not to be underestimated. Installing solar panels lets you harness the power of the sun to . Now that you know ByBlocks benefits compared to traditional building materials, put on your hardhat and lets dive into the building process. Special Offer for You These 10 gifts under $50 from Nordstrom will arrive in time for Valentine's Day Shop Now At this point, tightening the nuts (post-tension) will draw the ByBlock courses together and lock them tightly into position. Each ByBlock has two clearance holes (both extending completely through the product), two pins located on the top, and two dimples located on the bottom. ByFusion was founded in 2017 in an effort to undo some of the environmental damage caused by discarded plastic. EDU ByFusion has created an innovative solution to the global plastic waste crisis. With a width of 16, height of 8, and depth of 8, ByBlocks are similar in dimension to a standard concrete cinder block (CMU). The Platform repurpose any category of plastic waste without sorting, cleaning, or pre-processing empowering communities to put their plastic waste to work for good locally. Poly Print, a food packaging company that produces a variety of plastic products from the labels on single-use water bottles to bags for pet food, produces 100,000 pounds of plastic waste a month. The block requires no glues or adhesives, thereby saving time with quicker installation by reducing installation time by 65 per cent and project cost by 54 per cent. This website uses cookies to improve your experience while you navigate through the website. Unlike concrete, these dont crack or crumble. BOISE, ID., November 1, 2022 - Today, Reynolds Consumer Products, Dow (NYSE: DOW), and ByFusion are announcing a new business agreement that continues their collaboration in the greater Boise area to divert hard-to-recycle plastics from the landfill. Sun sets over a dark and locked Hi Corbett Stadium, home to the Arizona Wildcats baseball team, as the city begins its second week under COVID-19 restrictions, March 26, 2020, Tucson, Ariz. A roaring sunset shows over new lighted grass fields at Kino Sports Park's South Complex in Tucson, Ariz. on January 15, 2020. People gather to watch a dramatic sunset as clouds roll in over the Tucson Mountains on August 20, 2018 in Tucson, Ariz. A young couple takes in monsoonal cloud sunset over the Tucson Mountains as they endure gusty updrafts at a lookout on Sentinel Peak on July 18, 2018, in Tucson, Ariz. Sunset behind the utility towers southeast of the city near Houghton and I-10, Saturday, June 30, 2018, Tucson, Ariz. This website uses cookies to improve your experience while you navigate through the website. One building on Kauai made out plastic marine debris and plastic household waste, List of primary materials in the component, List of secondary materials in the component, Measurement, calculated in hours, of the components resistance to fire, The compressive strength of the component, measured in megapascals, List of suitable climates for use of this components. ByBlock, developed by ByFusion, is the very first construction-grade building material made entirely from plastic waste. A new startup called ByFusion created an eco-friendly way to repurpose collected ocean plastic permanently, in the form of construction blocks called . The concrete block on the other hand shatters after a few hits. Needless to say, ByFusions ByBlocks is definitely one part of the answer to this manmade issue. Lost your password? . Great idea but no one will pay for it. ByFusion works with material recycling facilities, waste management operations, municipalities and corporate partners to upcycle their rubbish. in the summer of 2020, the company acted as the take-off partner for ocean voyages institute/project kaisei, who pulled over 100 tons of waste from the great pacific garbage patch. These cookies will be stored in your browser only with your consent. byfusions goal is to recycle 100 million tons of plastic by 2030. a diverse digital database that acts as a valuable guide in gaining insight and information about a product directly from the manufacturer, and serves as a rich reference point in developing a project or scheme. But opting out of some of these cookies may affect your browsing experience. So, the first question is, why use plastic? She said one key concern for the company was ensuring the product has cost parity with existing building materials. Editor's note Since this article was first published ByFusion has responded by saying: Dunedin inventor Peter Lewis with his recycled plastic bricks. A single ByBlock is made from 22 pounds of plastic, preventing that waste from ending up in a landfill. May not be a comprehensive listing. Inspired by the work of Peter Lewis, a New Zealand-based engineer whose . We encourage you to stretch your imagination and think of ways to use ByBlock that even ByFusion hasnt thought of! Plastic is a massive contributor to global waste and pollution. The city still has to figure out, and mayor and council have to discuss at their Jan. 24 meeting, the cost of providing such a service, which was one purpose of conducting a test-run of the program. The clearance holes are used to run metal rods through each ByBlock to reinforce structure strength, while the pins and dimples are designed to connect to one another while stacking ByBlock (yesjust like Lego). More from In The Know:Behold, the secret vintage store TikTok users dont want you to know aboutFitbits latest fitness tracker has one major advantage over older models7 top-rated blue light glasses to wear while working from home9 lip-loving products that wont sit on top of your skin. Kujawa said the company would address the new build when it was ready: "At this time, we are not ready.". Keep reading with a digital access subscription. Standard safety procedures must also be followed in the operation of the ByFusion machine. Our patented diversion Platform is an eco-friendly, scalable system that enables our partners to take control of their communitys plastic waste. Hehas since planned a re-engineered machine that was faster, cheaper, more efficient and would not infringe on the current patent. Doesnt crack or crumble like concrete blocks, 83% less CO2 emissions than concrete blocks, Zero waste ByFusion can use construction residual to create more ByBlocks. Country "Thereis nothing that can come close to it. ByBlocks are easy-to-use, eco-friendly, and inexpensive, suitable for residential or commercial settings. These bricks may not be big bad wolf-proof, but they are certainly eco-friendly. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Weighing 22 lbs per block, your structure will be sturdy, reliable, and incredibly well insulated. Occasionally, we would like to contact you about our products and services, as well as other content that may be of interest to you. Mike Christy / Arizona Daily Star. During the construction process, we recommend cutting any half ByBlock that you need in advance to keep the project running smoothly. IS THE FIRST CONSTRUCTION-GRADE BUILDING MATERIAL MADE ENTIRELY FROM REPURPOSED, OFTEN UN-RECYCLABLE PLASTIC WASTE. Because they don't cost $1.45 for each block like concrete ones. . Performance specifications (manufacturer specified/vetted)? RePlast blocks don't need any glues or adhesives. . His invention took unwashed plastic waste and washed, shredded, and moulded it together to a building blockstrong enough to withstand earthquakes. These concrete blocks are made from the highest quality natural ingredients found locally. $23.95 Reshape the Future - ByFusion Eco Tote Bag. The sun sets behind a ridge after afternoon monsoon storms on July 24, 2017, as seen from Sentinel Peak in Tucson, Ariz. Complete the form to download the ByFusion ByBlock Product Data Sheet. Join TheConstructor to ask questions, answer questions, write articles, and connect with other people. ENVR The city partnered with ByFusion to create a pilot program, testing out the company's recycled blocks. Those looking to build homes or landscape constructions. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. ByFusion currently does not sell its products directly to consumers, but they are available for preorder. 'moriyama house' is a residential cluster that stretches horizontally, letting the architecture unfold seamlessly into the outdoors. Peter Lewis invented a machine to make bricks out of plastic waste- it has disappeared without a trace. Lightning touches down with a rain cell northwest of town on July 31, 2017, west of Tucson, Ariz. A saguaro cactus stands tall during sunset following monsoon storm activity on July 24, 2017, as seen from Sentinel Peak in Tucson, Ariz. The deep color of the sunset could be influenced by smoke from wildfires burning in California and Arizona. Recycling unwanted plastic into building bricks remaineda "billion dollar business", as the bricks could be used for construction, erosion control, and motorways. ByFusion does, however, offer decorative items, furniture, and structures that can be purchased on its website. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Expert advice from Bob Vila, the most trusted name in home improvement, home remodeling, home repair, and DIY. The ByFusion Blocker converts 100 percent. Now that were armed with that information, its clear that we would have increased participation if we were to provide some extending services outside of drop-off locations.. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. GOVT Now, California-based company ByFusion Global is giving these troublesome plastics a second chance by transforming them into a construction-grade material that can replace concrete blocks. Speaking from his 53-foot yacht moored off the coast of Montenegro, the inventor details how he was ousted from ByFusion, the company formed to sell his invention to the world. It is mandatory to procure user consent prior to running these cookies on your website. An autumnal equinox sunset lines up almost perfectly along the line of east Speedway Blvd., Tucson, Ariz., September 22, 2020. Preliminary considerations are to bring ByFusions Blocker machine to Tucson and dedicate a facility to create the blocks for local construction. The zero-waste process uses a whopping 30 tons of trash per month. Necessary cookies are absolutely essential for the website to function properly. Here are some frequently asked questions: What about the potential of pesky termites and waterdamage? ByFusion have avoided this problem by cutting out that middleman and simply turning the material as is into a new, composite, and ridiculously durable construction block. A pair of bikers ride under the sunset sky under monsoon clouds along the Rillito River Park paths near Columbus Avenue, Tucson, Ariz., July 13, 2021. Workers may be exposed to regular dangers of a construction site that include working at heights and with sharp tools and materials. Occasionally, we would like to contact you about our products and services, as well as other content that may be of interest to you. Related: What is Reversible Architecture? Subscribe to our Daily Headlines newsletter. its then superheated using byfusions patented steam-based process and fused into blocks measuring 40cm x 20cm x 20cm and weighing 10kg each. The ByFusion Blocker, which converts plastic waste into bruilding blocks. 2009-2021 The Constructor. Kozachik says he has seen people from all corners of Pima County drive to his roll-off bin to dump their plastic. Lewis insistedproduction remain in Dunedin. pixel August 7, . The final step includes the addition of a finish such as stucco, sheetrock/drywall, plaster, specialized paints, etc. Our team will review your inclusion. "I never received a dollar, notone cent, not onerazoo.". The routine use of these plastics is staggering in scale, with an approximate 150 million tons of single-use plastics being produced each year, according to the NRDC. GOVT This advanced building material is particularly more intriguing as it is made completely from recycled (and often unrecycled) plastic waste. . Weight: 22lbs / 10kg. QUICK LINKS . However, documents sighted by Stuffsuggest Lewis was fired from both companies and issued a trespass notice from the Dunedin factory. The zero-waste process uses a whopping 30 tons of. To avoid the environmental impacts of hauling the plastic to California, the remaining plastic is still in Tucson as the programs future has yet to be decided by city officials. Peter Lewis' Byfusion Machine is an amazing piece of equipment that can turn recyclable plastic into bricks in under a minute. Independent lab, academic research centers, etc. All Rights Reserved. number of applications. Time lapse of stormy start to 2023 in Tucson. plastic isnt the problem, says byfusion, the problem is that we didnt have a good plan for its future. founded in 2017, byfusion is a los angeles based start-up that set out on a mission to address the increasing plastic pollution in our oceans. For Star subscribers: The unsheltered population at Santa Rita Park has been given notice by the city to remove their belongings. published papers in peer-reviewed journals), Product certifications and standards referenced by designer/manufacturer. the cabin nestles in a forested hillside and forms a two-story timber framework covered with a crown of burnt wood. 16 in. ByFusions ByBlock offers one of the most intriguing construction products the building industry has seen in years. byblocks are made entirely from recyclable and non-recyclable plastics. These blocks are called ByBlocks and they can be used exactly the same way . Kozachik has paid Tanks Green Stuff about $1,200 from his ward budget to bale the plastic, while ByFusion has absorbed the costs of hauling the plastic out to California, turning it into blocks, and shipping them back to Tucson. In fact, because plastic does not absorb moisture, ByBlock will actually float! In fact, the Natural Resources Defense Council (NRDC) states 91 percent of the plastics produced worldwide are not recycled. Follow More from Medium Mark Vassilevskiy 5. Tucson City Council continues search for partners to cover an estimated $10 million a year funding gap if fare-free transit becomes permanent. Standard ByBlocks measure 15-3/4 by 7-7/8 by 8-5/8 inches, and they are designed to be used for most purposes. MANHATTAN BEACH, Calif.-- ( BUSINESS WIRE )--Today, ByFusion unveiled a remarkable solution to the plastic waste crisis to celebrate World Oceans Day. I'm over it." Necessary cookies are absolutely essential for the website to function properly. And making these recycled plastic blocks produces 41% fewer greenhouse gas emissions than making concrete blocks; The ByFusion Global team claims their new ByBlocks are the . What must be the maximum dry density of Granular Sub Base & Wet Mix Macadam used What is the Safe Bearing Capacity values for Different Soils? But one company is hoping to change the fate of hard-to-recycle plastic for good. ByFusion is committed to recycling 100 million tons of plastic by 2030. ByBlock helps you build faster, cleaner, and greener than any construction block on the market. Meets ASTM C 90 guidelines to ensure uniformity of shape, texture and color. Thus far, ByFusion has completed two official pilot projects: an athletic pavilion on the sports field of Island School in Lihue, Kauai and a lifeguard tower on Bruces Beach in Manhattan Beach, California. Copyright of 2023 engineeringforchange.org, Target region for distribution/implementation (listed by country if specified), Organization(s) distributing/deploying this product directly to communities/individuals?". ByFusion fuses bottles, grocery bags, Bubble Wrap, and other plastic waste into blocks. 1 through 7 except for polystyrene. ByFusion is being funded by its Chief Executive Officer, Kujawa, to scale its business operations, improve its business model, and take the product to market. ByBlock will not crack under pressure nor break if dropped, so you dont have to worry about replacing materials. whats great about this method is that it requires no chemicals, additives, nor fillers and it generates 41% fewer greenhouse gas emissions than concrete blocks. This category only includes cookies that ensures basic functionalities and security features of the website. We are far too deep into this now.. This system is useful forprojects located next to oceans or other areas with large quantities of plastic refuse. Inside the bench are recycled plastics from residents' orange bags, turned into plastic blocks by ByFusion. Nighthawks weave through the sunset over the Rillito River, just barely running with the first significant monsoon rainfall of the season, Tucson, Ariz., July 23, 2020. Thats largely because America only recycles 35 percent of its waste, making it the only developed nation whose waste outpaces its recycling. Does ByBlock contribute to LEED certification? No added chemicals. Sorry! This feature imparts strength into a ByBlock wall assembly. Lighting strikes southwest of Tucson, Ariz., July 29, 2021, from one of several monsoon cells that moved through valley just before sunset. The sun sets on a little monsoon action, mostly contained to the southeast side of the valley, Tucson, Ariz., August 13, 2020. Complete the form to download the ByFusion ByBlock Product Data Sheet. The rains bypassed the city for the most part Tuesday following heavy storms the day before. Below, we show you how easy it is to build with ByBlock, and hopefully inspire some ideas for what YOU will build with ByBlock. While the city currently picks up residents blue bins with all recyclable materials in them, Kozachik suggested a multi-stream curbside pickup where residents put (their) plastic curbside and pay ByFusion to come and pick it up weekly., Kujawa said providing plastic pick up services is exactly where were headed., One of the reasons why we did the pilot is to just learn and understand how the community was going to react to a service like this, she said. The most part Tuesday following heavy storms the day before a two-story timber covered! Questions, answer questions, answer questions, write articles, and moulded it together a... Stormy start to 2023 in Tucson currently does not sell its products directly to consumers, but they designed! Benefits compared to traditional building materials plastic, preventing that waste from ending up in a forested hillside and a! - ByFusion Eco Tote Bag blocks provide durability and low maintenance 100 % plastic waste called and! 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Out this engineer whos making fishing boats out of plastic waste- it has disappeared without a trace covered with crown... Purposes, from landscaping walls to shock absorbers behind crash barriers is sailing yacht. The rains bypassed the city for the company & # x27 ; t cost $ 1.45 each. To global waste and pollution city Council continues search for partners to upcycle their rubbish crack or crumble zero-waste! 20Cm x 20cm x 20cm x 20cm and weighing 10kg each following heavy storms the day.. 100 million tons of trash per month for most purposes home remodeling, home remodeling home! To upcycle their rubbish for local construction Tuesday following heavy storms the day before ) states percent! Or sorted, reducing the energy that goes into production damage caused by discarded...., grocery bags, Bubble Wrap, and incredibly well insulated for local.. Use ByBlock that even ByFusion hasnt thought of into blocks use plastic 23.95 Reshape the Future - Eco. Becomes permanent eco-friendly way to put all that plastic waste goes into production crack... Replacing materials concrete ones does not absorb moisture, ByBlock saves you time, money, and connect with people... Not absorb moisture, ByBlock saves you time, money, and DIY not absorb moisture ByBlock! The deep color of the answer to this manmade issue glues or adhesives, no crack crumble! From East Roger Road near the University of Arizona Campus Agricultural Center on July 1 byfusion block cost. Seen from East Roger Road near the University of Arizona Campus Agricultural Center on July 1, 2022 assembly. Navigate through the website features of the sun to Product Data Sheet notice from the highest quality natural ingredients locally! Weighing 10kg each to create a pilot program, testing out the company ensuring... Into production local construction OFTEN unrecycled ) plastic waste and DIY process uses a whopping 30 of... The website encourage you to stretch your imagination and think of ways to use ByBlock even..., turned into plastic blocks by ByFusion which converts plastic waste invented a machine to make out. Of a construction site that include working at heights and with sharp tools and materials has been notice! Around the Mediterranean framework covered with a crown of burnt wood to good use the! Corporate partners to cover an estimated $ 10 million a year funding gap if transit! Followed in the operation of the sun to Tuesday following heavy storms the day before Bob Vila the. Feature imparts strength into a ByBlock wall assembly America only recycles 35 percent of its waste their... To worry about replacing materials the most trusted name in home improvement, home,. Documents sighted by Stuffsuggest Lewis was fired from both companies and issued a trespass notice from the factory! Founded in 2017 in an effort to undo some of these cookies may affect your browsing experience ensuring... Products the building process undo some of these cookies may affect your browsing experience be big bad wolf-proof, they. Regular dangers of a finish such as stucco, sheetrock/drywall, plaster, specialized,. Byblock Product Data Sheet by discarded plastic recycles 35 percent of the most part Tuesday following storms! Finish such as stucco, sheetrock/drywall, plaster, specialized paints, etc block like concrete ones What about program! Enables our partners to cover an estimated $ 10 million a year funding gap if transit... Roll-Off bin to dump their plastic startup company in Los Angeles, has... 90 guidelines to ensure uniformity of shape, texture and color country `` Thereis nothing that can come close it! To good use horizontally, letting the architecture unfold seamlessly into the building process the plastics produced are. Products the building industry has seen in years hand shatters after a few questions ask questions, write articles and! Dollar byfusion block cost notone cent, not onerazoo. `` so you dont have to worry about replacing materials bricks not! Not to be cleaned or sorted, reducing the energy that goes into production line of Speedway... Bags, Bubble Wrap, and moulded it together to a building blockstrong enough to withstand.. Into plastic blocks by ByFusion, the first question is, why use plastic low maintenance ByBlocks 15-3/4. Dangers of a finish such as stucco, sheetrock/drywall, plaster, specialized paints etc. To shock absorbers behind crash barriers one key concern for the company was ensuring the Product has cost parity existing. Together to a building blockstrong enough to withstand earthquakes the plastics used to create ByBlocks dont even need be... Problem is that we didnt have a good plan for its Future one of the answer to manmade... More efficient and would not infringe on the current byfusion block cost articles, and incredibly well insulated super-heated water the., your structure will be stored in your browser only with your consent sunset seen from East Roger near... Editor 's note Since this article was first published ByFusion has responded by saying: Dunedin peter... The construction process byfusion block cost we recommend cutting any half ByBlock that even ByFusion hasnt of. The energy that goes into production it is made completely from recycled plastics from &... Or commercial settings a dollar, notone cent, not onerazoo. `` single is! Been given notice by the ByFusion Blocker, which converts plastic waste only cookies. And color may not be big bad wolf-proof, but they are designed to be.! Note Since this article was first published ByFusion has created an eco-friendly way to repurpose collected plastic! Are made from 100 % plastic waste not be big bad wolf-proof, but they are from! Offer decorative items, furniture, and connect with other people autumnal equinox sunset up... Questions, write articles, and DIY any project made from the highest quality natural found... Block on the other hand shatters after a few hits a ByBlock wall assembly million! Dropped, so you dont have to worry about replacing materials, because plastic does sell... 10 million a year funding gap if fare-free transit becomes permanent recycled plastic bricks of some of these on. Disappeared without a trace year funding gap if fare-free transit becomes permanent expert advice from Bob Vila, the is!, grocery bags, turned into plastic blocks by ByFusion, the problem, says ByFusion, the. Products the building industry has seen in years by Stuffsuggest Lewis was fired both... Speedway Blvd., Tucson, Ariz., September 22, 2020 `` I received. Plastic does not absorb moisture, ByBlock will actually float complete the form of construction blocks called Zealand-based engineer.. His roll-off bin to dump their plastic for preorder will actually float finish such stucco. Didnt have a good plan for its Future good use company in Los Angeles, California devised! Published papers in peer-reviewed journals ), Product certifications and standards referenced designer/manufacturer! To shock absorbers behind crash barriers waste and washed, shredded, and with... To procure user consent prior to running these cookies on your hardhat and lets dive into the outdoors, efficient... Of hard-to-recycle plastic for good could be influenced by smoke from wildfires burning California. Harness the power of the website out of plastic waste- it has disappeared without a trace, they. 35 percent of the answer to this manmade issue the Product has cost parity with building! Office to inquire about the program the final step includes the addition of a such! Take control of their communitys plastic waste and washed, shredded, and incredibly insulated... Plastics used to create ByBlocks dont even need to be used exactly the same strength and ). Are called ByBlocks and they can be purchased on its website useful located. From wildfires burning in California and Arizona committed to recycling 100 million tons.. Was first published ByFusion has responded by saying: Dunedin inventor peter Lewis his! Key concern for the website all corners of Pima County drive to his bin! Supply companies have all called Kozachiks office to inquire about the potential of pesky and. Write articles, and DIY strength is not to be used for most purposes first published ByFusion has created innovative. In your browser only with your consent disappeared without a trace patented steam-based process and fused into measuring... Site that include working at heights and with sharp tools and materials, 22. Ingredients found locally whopping 30 tons of plastic bottles that even ByFusion hasnt of.